Custom solutions

3D inspection

3D scan

Disys is able to meet customer needs by providing 3D scanning systems that best adapt to the specifications of the object to be acquired and inspected.

The main solution used is with laser blade technology. In addition to using commercial products to develop our work, we design and develop customized laser scanners!

Through this technology the scanner reconstructs a single "slice" of the object (projection on the XZ [width-depth] plane). The last component (Z [length]) is instead obtained by knowing the advancement speed of the object (if constant) otherwise through the data obtained from an encoder.

STRUCTURED LIGHT SCANNER

The structured light 3D reconstruction systems instead give us the possibility of reconstructing a cloud of points even with detailed resolution (precision even lower than the tenth of a millimeter), without the need to move the object as instead necessary by 3D laser blade scanners.

The 3D data are then processed by specially developed software.  The analyzes performed may vary between volume calculations, dimensional checks, curvature measurements, bending angles, defect detection, etc.

Kinect and scanner

Disys also uses Kinect and Structured Light Scanners to develop highly customized applications based on customer needs. Kinect systems offer the advantage of a non-invasive acquisition (no laser or visible projected light) and allow us to acquire large volumes in 3D.

Advantages of Vision Systems for Quality Check

SPEED

The artificial vision systems drastically reduce the time for inspection and quality control allowing to speed up the production and increase profits.

ACCURACY

With high resolution cameras, scanners and sensors it is possible to obtain high resolution measurements and controls with levels of detail unthinkable for a human operator.

OBJECTIVITY

The operator cannot always guarantee constant control due to distractions and fatigue. Furthermore, there is a component of subjectivity in the evaluation and the same piece may or may not be discarded by two different operators.

SAFETY

Quality checks are not always possible: either because the spaces are too narrow or because they are too dangerous. Vision systems are small in size and can also be applied in the most hostile environments.

STATISTICS

Processing of statistics on number of wastes and types of defects to see problems related to the production line and understand which are the main problems in the production.

HISTORY

Saving the history of the images and the acquisitions of the pieces produced in order to validate or contest any non-conformities.

Some of our projects

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Via Luigi Dalla Via, 14
36015 Schio (Vicenza)
Italy

Support

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Disys srl - Via Luigi Dalla Via, 14 - 36015 Schio (Vicenza) Italy - P.I. IT03260610245 - REA VI-311604 - Cap. Soc. I.V. € 50.000 - Tel. 0445 576312 - Email: support@disys.it - Mappa del sito‎ - Privacy e cookies - Admin